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Aluminum injection molds used to be thought ideal only for low-volume applications using commodity materials. That is changing as OEMs look more closely at tooling costs and cycle times to reduce piece-part pricing, and overall manufacturing cost. Not long ago, aluminum tooling was considered “soft” tooling that couldn’t withstand the rigors of high-temperature, high-volume injection molding. And it was never to be used with glass-filled materials. However, that’s all changing for a variety of reasons, says Dave Wirth, Midwest sales manager/aluminum mold specialist for Clinton Aluminum & Stainless Steel. “What we’re seeing now is the perfect storm that’s creating a renewed interest in aluminum for high-volume-production injection molding applications, particularly in the automotive industry,” says Wirth.
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